QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel / Maintenance intervals schedule / Tune-up / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Carburetor adjustment / Fuel hose inspection / Fuel strainer screen / Control cable lubrication / Throttle cable operation and adjustment / Choke cable inspection / Clutch cable adjustment / Engine oil and filter change / Crankcase breather hose / Emission control systems / Front fork oil change / Drive chain / Brakes / Headlight aim / Sidestand and ignition cut-off switch / Steering bearings / Front suspension check / Rear suspension check / Unscheduled maintenance / Storage / Specifications
CHAPTER FOUR and FIVE / ENGINE
Exhaust system / Cylinder head cover / Camshafts / Hydraulic tappets / Camchain tensioner / Rear oil pipes / Cylinder head / Valves and components / Cylinder block / Piston assembly and connecting rod small end / Removal installation / Oil cooler / Oil pan, oil pressure relief valve and oil strainer / Oil pump / Countershaft bearing cover / Crankcases / Crankshaft / Alternator shaft / Connecting rods / Break-in procedure / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL GEARSHIFT LINKAGE
Right crankcase cover / Clutch release mechanism / Shift pedal / Drive sprocket cover / External gearshift linkage / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Troubleshooting / Overhaul / Inspection / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Air filter housing / Carburetor operation / Carburetor assembly / Carburetor overhaul / Carburetor separation / Float level / Idle drop adjustment / Throttle cable replacement / Choke cable replacement / Fuel tank / Fuel shutoff valve / Draining the fuel tank / Emission control system labels / Crankcase breather system / Evaporative emission control system / Secondary air system supply system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Charging system / Alternator / Ignition system / Ignition control module / Ignition pulse generator / Ignition coils / Electric starting system / Starter relay switch / Clutch diode / Lighting system / Headlight housing / Meter assembly / Switches / Turn signal relay replacement / Horn / Fuses / Specifications
CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Speedometer gear and cable / Rear wheel / Wheel runout and balance / Front and rear hubs / Drive flange / Tubeless tire changing / Tire repairs / Sprocket replacement / Drive chain / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head / Steering bearing preload check / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Shock absorber / Rear swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Front disc brake / Brake fluid selection / Front caliper / Front master cylinder / Front brake hose replacement / Brake disc / Brake fluid draining / Brake bleeding / Rear drum brake / Rear brake pedal / Specifications
CHAPTER FOURTEEN / BODY
Seat / Side covers / Front fender / Rear fairing / Specifications
INDEX
WIRING DIAGRAM
